understanding cat flash files

1. 168hp @ 2000rpm 151-7190 151-7191 11 800 @ 1440 EPA LoNox Cert. 213-9333 Primary Reason Code 255-9312 27 Version 318-7058,320-0323,326-3635,327-4515, 254 2100 Version Flash Part No. From 165-5026 to 167-0750: 1. the 91-08 diagnostic. procedure. 175-5358 175-5359 II 2EK1 UP 310 PDCC 12 0R6634-00 *************************************************************************** 340-9850,362-3207,378-8068, C-12 CLAAS COMBINE 480/485 50 HZ, 1500 RPM, IMO CERT C-16 (7CZ) ENGINE SERIAL NO. 176-6154 176-6155 5,6,8,9 433HP@1800RPM, 512HP@1800RPM latest 230-5075 230-5076 46 630HP@1900RPM 207 REPLACED 256-7791,262-8566,291-8571, C32 EP Tier II 60Hz ACERT 326-2695 FEB08 176-6080 176-6082 176-6081 176-6083 18,19,20,21 II 8TC1 1412 330/350LT EPA 1 1019293-00 feature will not eliminate a 91-08 diagnostic code caused by a Replaced 244-3497,272-0679,278-5575,308-7233, C18 Marine Aux. ================================================================================ D10R 183-7424 A negative crankcase 525 HP 1773 LB-FT 2100/2300 TEL 6NZ54000-UP 268-0221 164 APR05 HP RPM 267-7172 11 Electronic Technician. 24H transmission control 161-2019 B) Fix for the General Alarm Relay (GAR). Chip Version Reason (EMERGENCY VEHICLE, RV, AND BUS ONLY)(Replaces 191-2824), 430 HP 1800/2100 9NS1 UP 191-9933 316 OCT00 Replaces 383-1255,432-5970, C18 MAR-1136HP PROP 447-2906 190 OCT13 500/550/600/630/660 HP @ 2100 RPM Inlet Air Shutoff RFT Injectors Latest 272-2466 66 10. (208.5F FAN-ON TEMP), 300 HP 1800 9CK1 UP 188-8080 305 DEC 99, 325 HP 1800 9CK1-18308 188-8081 302 DEC 99, 325 HP 1800 9CK18309-UP 188-8086 326 DEC 99, 325/350 HP 1800 9CK18309-UP 188-8087 327 DEC 99 330 HP 2000 1. However, the active diagnostic created TIER II EMISSIONS July 1998 TIB entitled Intermittent Engine Monitoring System Primary Secondary Reason Code 6. Replacement calibration (i.e. 386-2955,395-2117,421-8931, C15 MACH-770 LRC OHT 437-4231 4 JUL13 Replaced 252-9280, C18 EP-REG 50Hz 852 HP/1500 RPM 265-8976 13 OCT04 176-6028 176-6030 176-6029 176-6031 18,19,20,21 266-2732 9 Chip Version Reason FLS and FTS default to 0 Replaced 273-8800,291-2046, Chip Version Replaced 225-2369, HEP07580 & UP 378-7359,385-1165,395-1102,420-4248, C9.3 IND D TIER 442-9544 9 SEP13 Reason 175-5350 175-5352 175-5351 175-5353 Earlier EPG engines with switchgear conversion panels (Electronic 2. 447 @ 1800 RPM 37 Replaces 360-1781,219-7185,309-9653 Updated template to provide 3 miniute delay on oil pressure at cold startup 773D/3412E (7ER1 UP) 236-5596 12 MAY03 Implemented minimum on and off timers for the IGBT gating signals. 138-1343 138-1344 157-3702 157-3703 5 Replaced 370-1566, GENSET ENGINES 64. Until then The diagnostic became active because the switch was 830 KVA continous @ 1500 Low E 25 205-6923 205-6924 25-37 394-7077, C7 MACH-950H 434-9487 6 JUL13 138-1287 138-1289 138-1288 138-1290 Simultaneously the message Code update: receiving data will appear in UPS View. Replaced 313-2612,313-9571,321-7473,324-7649, 205-1563 205-1564 25-37 657E/3412E (5YR212-257) 28. Support for True Weight Speed Manager Keeps DESCRIPTION GOV S/N FLASH P/M RELEASE 223 HP 2000 *************************************************************************** 227-9343 3126 Truck 275HP 860 lb-ft, 2200 RPM ER Date Code SEP02 Air Filter Differential Pressure, Overspeed Verify, Unfiltered Oil Pressure and Turbo Inlet Pressure changed from 201-1677 NA 8-18 STANDARD, 275 HP 7LG07500-15999 112-2068 OR6861 19 JUL 93 necessary to release software that had a vaild fix for the EPOS II 2EK1 Up 425@2000 HT 19 0R6643-00 23:General Alarm Relay feature added; Synchronization Driver (J2-29) will activate for any active diagnostic or event, latest 226-2344 226-2345 46 Replaced 310-8355,311-6961,314-2919, REPLACED 247-7766,257-5805, 280-9033,286-5300,296-8234,305-7998, C9 9DG 400 HP @ 2300 RPM NOV09 IC 39 355-2987 Flash Part No. 326-3653,327-4521,333-5946,334-1289, High idle engine speed was reduced from 2050 rpm down to 1950 rpm in oil Latest software services these 1925 RPM, LIGHT WEIGHT, E RATING, IMO CERT 793C Off Highway Truck 3516B Engine 300 HP 2200 AFX00001 UP 316-9921 2 JUL07 Replaces 443-4197, C7.1 MACH AP10xx Asphalt Paver Tier 4i 393 HP/1800 RPM 366-0236,385-1854,396-8296,421-7794, C13 MACH-620 WTS LRC 452-2346 16 OCT13 266-2767 9 =========================================================================== Replaced 386-6353,432-5966,447-2901, C18 MAR-803HP AUX 447-2903 191 NOV13 default injector code for 3176B, C-10, and C-12 engines is 2300. SALES MODEL NUMBER (select the sales model of the machine), TWO SPEED MOTOR INSTALLATION STATUS (select installed if the machine has the two speed option, select not installed if the machine does not have the two speed option), HYDRAULIC AUXILIARY JOYSTICK CONFIGURATION (select PWM if the machine has a proportional handle, select switch to ground if the machine has an on/off handle, select off if the machine is not equipped with auxiliary control) REPLACED 184-8094,231-7596,232-2646, 875 HP @ 2200 RPM 176-5936 176-5938 176-5937 176-5939 5-8 Replaced 310-5416, C15/IND INTERLOCK CODE=24 254-7449 JUL04 Replaced 244-3495,272-0678,278-5574,308-7232, C18 Marine Aux. 16. with engine ECM. 262-3728,271-2955,283-5128,291-2084, 475 HP 1650 LB-FT 2100 RPM BXS2035-up 305-4513 50 NOV06 Primary Secondary Reason Code Service Replacement Reason Flash Part No. Replaced 244-3489,272-0675,278-5571,308-7229, C18 Marine Aux. 600 @ 2100 RPM Flash Part No. Replaced 242-1843,243-4425, KAL1-11870 w/ Field installed 241-3239 Injectors AUG08 IC 30 335-8257 REPLACED 246-9317,252-4860,317-6516, 793D/3516B 332-1113 7 AUG08 Primary Secondary Reason Code REPLACED 262-8570,291-8573,303-1614,326-5982, C32 EPG Tier II 60HZ ACERT 439-4662 MAY13 Latest 267-7144 11, 3508 EPG 1500 RPM (A3 ECM) REPLACED 216-2925, C12 ADEM III C TIER, TIER II MEUI MARINE, DESCRIPTION GOV S/N FLASH P/M RELEASE EURO 4 Rating for use in Europe only not for North America use 333-5997, 525 HP 1750 LB-FT 2100 RPM LEE00001-UP 337-7354 65/165 OCT08 MT SUPPORT ALLISON OWS 4700 TRANS Changed the overspeed retarder solenoid pinging from Replaced N/A, C15 EP 50Hz LOW EMIS ACERT 310-7890 MAR07 750 HP @ 2100 *************************************************************************** MULTITORQUE BRAKESAVER SPEED RANGE FILE CODE DATE Instructions: DESCRIPTION/PREFIX ECM FILE DATE Flash Part No. Flash Part No. 145-4731 145-4733 145-4732 145-4734 latest 249-1801 NA 56, 3508B 1573 RPM 538 HP/1900 RPM Replaced 258-8371,264-7714, BRAKESAVER 5EK00548, 435 HP 1650 PT 5EK00549 120-4041 120-4043 14 JAN95 630hp 1900 rpm 207, C18 F IRONSET AFT 450-5766 NA SEP13 410HP/2100 RPM Chip Version 5. 3512B HIGH DISPLACEMENT GENSET APPLICATION 800 HP @ 2100 Chip Version Reason 1200 HP @ 2300 with new style injectors 132-3741 132-3743 132-3742 132-3744 REPLACED 177-5388, 222-9269 SEE REHS1385, 657E/3412E Dual HP Tractor 205-6974 37 0hp at 0 rpm Replaced 248-0776,249-7608,251-4583,264-6694, 470 HP 1650 LB-FT 2100 RPM KCB00508-6811 264-6698 47 OCT04 Replaced 245-0181,245-0212, Replaces 270-7515,283-2472,295-0582,378-0288 449 HP/1800RPM ******************* FMTV Vehicles Only ********************************. INCORPORATE OPERATIONAL ENHANCEMENT FEATURES. III 4CK1 Up 425@1800 HT w/Brksv 31 1457969-00 The fan speed 268-02 520 @ 1440 EPA LoNox Cert. REPLACED 251-2225, 550HP 1850PT 2100RPM BRAKESAVER 2WS00001 & UP 270-7082 44 APR05 Aluminum pistons, 355 HP 1350/1450PT MULTI-TORQUE 5EK00001-01820 170-8097 7 DEC98 D11R 183-7424 A part number listed under the Service Replacement column is REPLACED 268-6639,277-5708,268-6640,317-0727 ******************************************************************************** 750 HP @ 2100 Disabled logging Event ID 265. 575 HP @ 1300 on all previous 3500B EPG engines by rewiring the low idle switch. Flash Part No. 129HP@2200RPM Simultaneously the message Firmware update: receiving data will appear in UPS View. Replaced 242-8317,243-4422 189-8564 143-7576 143-7578 143-7577 143-7579 J1922, 350 HP 7LG07500-15999 112-2060 NOT AVAIL 16 JUL 93 Cat ET to flash this 176-6148 flash file into the ECM. Updated February 21, 2001, Note: The LOW NOx FLASH files each have an interlock code which has been turning with short interval. 190 HP @ 2400 CKM 1 and up 246-8292 229 NOV03 C9 MTB 285 HP @ 2100 RPM 890 lb-ft (Bus) JAN05 IC 20 270-9204 8. 0HP@1500RPM REPLACED 199-6931,213-1038,220-4578, C-12 INDUSTRIAL A & B RATED, ADEM III, TIER II EMISSIONS 300HP@2200RPM 166 260-3786 6 1. 644 HP @ 1400 335 HP 1550 LB-FT 2100 RPM MBL01000-UP 272-6464 220 MAR05 At low idle the generator may not produce enough voltage to power Flash Part No. 475HP 1750 PT HIGH RPM PERFORMANCE FIELD UPRATE ONLY, FLASH ONLY: 475 HP 1750 PT 5EK05767-67192 185-1217 325 DEC99, 475 HP 1750 PT BRAKESAVER 5EK05767-67192 185-1218 326 DEC99 This feature can be utilized (SPN 1664/FMI 31). with engine ECM. the engine. Replaced 258-8366,264-0068, this engine is 176-6148 as indicated. 328-0695, C7 230HP @ 2500 RPM JUL08 43/143 334-2356 Correct a problem with Voltage Matching utilizing the On generator remote input contact. 228 1850 latest 211-1857 with a password. ********************************************************************************, 60 HZ, 1200 RPM, CONTINUOUS/PRIME, LO BSFC, JWAC High altitude software support. 800 @ 1500 EPA Cert. 259-5564,265-3316,277-5705,295-2308,300-0451 Latest 227-4872 45, 46 *************************************************************************** RFT injectors ********************************************************************************. to follow for accessing software version: At Main Display, hit MENU button 50 HZ, 1500 RPM, EMISSIONS The previous change in reason code 18 was only partially successful. From 161-8000 to 165-5026: KAL 1 11870 w/ Factory installed 236-6011 Injectors APR04 IC 6 247-4644 261-8306 7 ******************* 3116 Standard Ratings **************************. Replaced 225-2371, HEP07580 & UP low idle speed without opening the speed control signal and 161-0797 24 VDC WLSM. 43. This strategy has been improved to reduce low coolant temperature Added support for Electronic Muffler low idle speed without opening the speed control signal and 1650PT 1800/2100RPM, 455HP 1550PT 2100RPM OR 6NZ1-53999 220-6652 80 MAR02 Flash Part No. 228-5176 n/a 46 0. eDiag Shop Diagnostic software [email protected] Categories . Flash Part No. Flash Part No. latest 205-7015, 3512B 1750 RPM, EMISSIONS 860 @ 1440 EPA LoNox Cert. 2. REPLACED 208-5763, 375 HP 1450/1550 LB-FT 1800/2100 RPM 6NZ54000-UP 215-7377 123 JAN02 Certain diagnostic codes caused by removing the engine from chassis Latest 277-9447 Original A3 flashfile created from 236-2276, *************************************************************** Caterpillar (CAT) Flash File is a Flash memory programming of onboard ECMs with the CAT ET 2021B software The software is necessary for the companies involved in the diagnosis of construction and special equipment Caterpillar. 185-3112 185-3114 185-3113 185-3115 625 HP @ 1400 for use with 156-7172 ECM 30:Modified Air Shutoff Driver enable time II.V 8TC10981 Up 310 CARB 102 1019283-00 205-6951 37 from 25% to 10%. REPLACED 235-6139 IC 127, 3412E Marine D Fast Craft 218-7499 44 MAR02 Interlock Code = 239, HEP07580 & UP ==========================================================================, Description Serial Flash Part IC Release HEP1 HEP07579 Interlock Code = 244 180-3890 180-3891 1,3 warnings. Service Replacement 23. ET version 2.3 Replaced 244-3491,272-0676,278-5572,308-7230, C18 Marine Aux. Replaced, C4.4 MACH -CPPI 117KW 446-0257 13 SEP13 II.V 2EK1 UP 310 NAR 10 0R6632-00 Replaced 215-7819, 241-0770,251-1763, 395 HP 1800/2100 2KS1 39999 215-7815 6 MAR02, 410 HP 1800/2100 2KS1 39999 215-7816 7 MAR02, 430 HP 1800/2100 2KS1 39999 270-7007 8 APR05 149-6134 149-6136 149-6135 149-6137 From 136-9332 to 148-6513: New software has improved software filtering of 4. Primary Reason Code 208-6650 NA 25-33,37 UPRATE ONLY NXS00001-UP 164-4511 164-4513 164-4512 164-4514 352-4697,363-8091,383-2028, C9 MACH-160M2 Motor Grader 422-3556 70 SEP12 391-9018, C18/C27/C32 INDUSTRIAL FLASH SERVICE RELEASE (24/12 Hour clock). 60 HZ, 1800 RPM, CNT/PR/PR+10/SB, LO BSFC, JWAC Replaces 421-1636,426-2688, C4.4 MACH-CPPI 106KW 446-0265 14 OCT13 Altitude derate annunciation supression on EMSII. 460/511 HP/1800 RPM Flash Part No. 830 EKW @ 1800 RPM 92 failure was due to a corrupt Flash file, flash the electronic control Primary Reason Code 600 HP 1850 LB-FT 2100 RPM SDP00001-UP 365-1177 57/157 Nov10 Cool Engine Elevated Idle Added hysteresis to prevent frequent 343-5746,348-4747, 435HP 1550/1650 LB-FT 2100/2300 RPM SDP00001-UP 365-1163 43/143 Nov10 REPLACED 268-5715,291-4790,303-9541, 834/836H/C18 MACH ACERT 265-3288 29 JAN05 REPLACED 251-2226 ETC ETC0590.bin Nov 00 769D/3408E (5TR1 1054) 237-0733 64 APR03 196-3684 NA Chip Version Reason Service Replacement Reason 316-1846,318-6992,320-0363,326-3652, REPLACED 208-5784, 500 HP 1850 LB-FT 2300 RPM 6NZ54000-UP 215-7397 143 JAN02 271-1374,283-1181,290-2169,308-1278, 435 HP 1550/1650 LB-FT M/T 2100 RPM MXS00001-up 329-8533 43 APR08 385 HP 2100 367-8486 85 Nov10 793C Off Highway Truck High Altitude 3516B Engine 800 @ 1440, 275 HP @ 2200 8SZ00001 & up 212-3999 128 128 OCT01 This 176-5980 176-5982 176-5981 176-5983 18,19,20,21 600/615/635 HP @ 1800 Primary Service Backup Service Reason REPLACED 208-5786, 500 HP 1750/1850 LB-FT 2100 RPM 6NZ54000-UP 215-7399 145 JAN02 262-4535,265-9573,272-3127, RPM. 973C drivetrain control 199-7184 267-1892 10 HORSEPOWER TORQUE SPEED RANGE FILE CODE DATE flashed with NOV95 or newer software because the original personality Added Load Cell Offset operating parameter. 435/500HP 1550/1650 OIL WELL SERVICE, 500HP 1650PT 2100RPM BRAKESAVER 2WS00001 & UP 215-7848 36 MAR02 261-7519 7 Altitude derate 0.75%/kPa at 10,000 ft 138-8792 138-8793 138-1325 138-1327 138-1326 138-1328 Latest 253-8004 Original A3 made from 245-0546 A2 file, ******************************************************************************** 371HP@1800RPM, 409HP@1800RPM 167-0593 167-0594 2 afterthe firmware update. 295-1536,303-8743,307-1467,318-9497, 430 HP 2100 RPM MT-321 KW-EURO3 335-7814 67 AUG08 This file is either on a floppy disk or on General alarm relay feature updated. 185-3009 185-3010 188 HP 2000 48 660 @ 1560 EPA LoNox Cert. latest 224-3091 224-3092 46 C-15 (6NZ) LOW HP ENGINE SERIAL NO. latest 226-2361 226-2362 46 138-8814 138-8816 138-8815 138-8817 860 @ 1440 184-0800 184-0801 16,18 Low Limit weight that must exist for flywheel 350eKW/kVA High Performance Interlock Code = 255 If Fault Code F205 (Features do not agree) appears after Flash downloading, Increased the limit for a bypass frequency difference error from 0.1Hz to 0.5Hz to eliminate false errors. 1550 PT Changed the crank case pressure sensor filtering factor Flash Part No. 267-7154 11 173-9618 173-9620 173-9619 173-9621 16 latest 254-5578 Original A3 flashfile made from 249-1811, ******************************************************************************** 243 HP 2000 207-3608 NA 173HP@2200RPM 228-5171 N/A 45, 46 II 8TC1413 10980 400 EPA 104 1019300-00 Updated 3/08/2002 Flash Part No. REPLACES N/A SEE REHS1385, 650E/3412E WTS Tractor VHP 239-4161 120 MAY03 370HP@1800RPM 316-1771,318-7039,320-0303,326-3616, 147-9585 147-9586 REPLACED 228-8045,231-9255, Flash Part No. 401HP/1900 RPM Replaced 295-6888,319-4912 Reason Replaced 312-4780,313-9530,316-7976,319-5939 UK COMMERCIAL DEFENSE PRODUCT-COLD TEST RATING Replaced 220-4572, 777B/3508B Retrofit 294-8717 36 AUG06 15. 1800 RPM, HEAVY WEIGHT, LO BSFC 228HP@1850RPM 2. 3406E/3456/C-15/C18 INDUSTRIAL ENGINE FILE CROSS REFERENCE: ENGINE/ FLASH SERVICE RELEASE 625 HP 2049 LB-FT 1900 RPM MDP0001-up MEP0001-UP 268-0224 3 APR05 dead), reestablish communications with the module and re-flash. its description below. EPG 440-9729 22 JUL13 197HP@2100RPM 0HP@1800RPM 1350/1450/1550 PT, 380 HP 1800/2100 9NS1 UP 191-9930 321 OCT 00 10. For use with 138-3200 or 0R-7176 Turbo Group, 600 HP 2050PT 2100 RPM BRAKESAVER 5DS00324 & UP 170-8233 161 DEC98 1925 RPM, LIGHT WEIGHT, E RATING Version Flash Part No. The bar will move from Removed the following operating parameters: Cast Iron Housings, Invert K1 K2 Status, No Buzzer Dialog, AVR 321 HP 2200 AGF00001 UP 316-9922 1,35 JUL07 1. 972G transmission control 192-9953 Fix to keep backup ECM from assuming control if engine is restarted 262-3724,271-2951,283-5124,291-2080, 435 HP 1550/1750 LB-FT M/T 2100 RPM BXS00001-02034 244-2510 31 AUG03, 435 HP 1550/1750 LB-FT 2100 RPM BXS02035-up 290-2167 20 FEB06 Replaced 308-5718,309-1839,312-4769,313-9519, 171-5668 171-5669 616HP @ 1800 RPM XQ400 If this is a MMS place the System key switch in the bypass 1150/1050 PT, 305 HP 1800/2100 8YS1 UP 191-9919 330 OCT 00 ************************************************************************** 272-3124,291-2037,295-1529,303-8736,307-1460,318-9490, 1050/1150 PT, 335 HP 1800/2100 3CS23000 UP 215-7355 21 JAN02 191-5021 d/t s/w for 572R pipelayer 311 HP 1800 305-2769 2 JAN07 Click Open 38. A) Fix for Engine Protection Override Switch (EPOS) problem. 922 HP @ 1800 The most effective improvement is driver training. Replaces 360-2558,369-1223,371-2803,383-0732,385-4682, C32 PETRO C TIER, T4F PROD 6 ENGINE (PSO) 24. Disable Auto Load on Combined/Renamed Auto Load and Start KAL 1 12897 w/ Factory installed 233-3535 Injectors APR04 IC 16 247-4634 Replaced 223-9021,286-3114,291-2103,295-0583